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Electrical Equipment to Reduce Energy
Consumption & Demand

Thoughtful selection of transformers and motors can greatly reduce electricity consumption.

Small efficiency improvements are very effective. Typical efficiencies range from 95% to 99%; a 1% improvement can reduce waste by one-half. When selecting transformers, consider load factor; with high load variation, transformers are mostly lightly loaded, and should be selected for low core losses. With higher load factors, transformers with low winding losses save more.

Specify transformers for lowest life cycle cost, not just capital cost. The EPA's Commercial and Industrial Transformer Cost Evaluation Model (CITCEM) and Distribution Transformer Cost Evaluation Model (DTCEM) software can be freely downloaded to aid life-cycle analysis. While capital cost premiums are quite high (20% to 50%), payback periods range from one to four years.

Select motors under 10 horsepower to be 5% more efficient than EPACT requirements; or designated as “Premium Efficiency” by the Consortium for Energy Efficiency. Larger motors should be selected for lowest life-cycle cost, which typically favors very high efficiencies. (Motor capital and life-cycle cost analysis is straightforward with software such as MotorMaster.) With capital cost premiums ranging from 0% to 30%, payback time varies from zero to three years.

Cautions

  • Consider power harmonics when selecting transformers.
  • Ensure motors over 10 horsepower serving varying loads are suitable for variable-speed drives.

 

 

 



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